The invention relates to the technical field of liquid cooling charging pile over-charging cable cabling, in particular to a liquid cooling charging pile over-charging cable cabling process and a liquid cooling charging pile over-charging cable cabling device, which comprise a traction leading-in tool, a shaping tool, a centralized leading-in bakelite mold, a horseshoe structure pipe and two main power lines, and are characterized in that the traction leading-in tool is a T-shaped stainless steel seat frame; a horseshoe groove is formed in the main power line, and two threading hole position porcelain eyes are symmetrically formed in the two sides of the horseshoe groove and used for positioning the main power line and the horseshoe structure pipe. According to the invention, a first horseshoe structure and a main power line are twisted and combined in a cable assembly process of a liquid-cooled overcharge cable semi-finished product of a new energy automobile, and a cabling main and auxiliary ground wire, a control line, a signal line and a shielding wrapping tape are twisted in a second process; therefore, the passing rate of all physical and mechanical performance tests and use of a finished product cable in the process after the assembly cable is extruded is achieved, the labor cost is reduced, the working efficiency of the process is improved, and the economic application value and the social value of the liquid cooling overcharge cable are achieved.

    本发明涉及液冷充电桩超充电缆成缆技术领域,具体涉及一种液冷充电桩超充电缆的成缆工艺及其装置,包括牵引导入工装、定型工装、集中式导入电木模具、马蹄结构管和两条主动力线,牵引导入工装为T字型不锈钢座架,其上设置有一个马蹄槽,马蹄槽的两侧对称设置有两个穿线孔位瓷眼,用于对主动力线和马蹄结构管定位。本发明作为新能源汽车液冷超充电缆半成品总成缆工序中的第一道马蹄结构和主动力线绞合并线,第二道工序的成缆主辅助地线,控制线,信号线和屏蔽包带的绞合,以达到总成缆挤出后工序成品电缆的所有物理和机械性能测试和投入使用的通过率,实现人工成本的降低和提高工序的工作效率,完成液冷超充电缆的经济应用价值和社会价值。


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    Title :

    Cabling process and device for overcharge cable of liquid cooling charging pile


    Additional title:

    一种液冷充电桩超充电缆的成缆工艺及其装置


    Contributors:
    WANG XINHUA (author)

    Publication date :

    2025-05-02


    Type of media :

    Patent


    Type of material :

    Electronic Resource


    Language :

    Chinese


    Classification :

    IPC:    B60L PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES , Antrieb von elektrisch angetriebenen Fahrzeugen / H01B CABLES , Kabel



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